PolyFrame Innovations engineers high-performance EPS foam systems for SABS construction, SIPS panel fabrication, and large-scale GEO foam applications. Our Las Vegas facility delivers finished product capacity of nearly 10 million board feet per month.
Every PolyFrame product is precision-manufactured to meet the demanding specifications of modern construction, civil engineering, and geotechnical applications.
Precision-manufactured EPS foam billets and custom-cut boards for SABS construction, below-grade applications, and ICF systems. ASTM C578 Type II compliant at 1.5 pcf standard density; other densities available upon request.
Structural Insulated Panel systems with PolyFrame EPS foam cores for residential and commercial construction. Factory-precision fabrication ensures consistent quality and rapid on-site assembly.
Large-format expanded polystyrene blocks engineered for geotechnical applications including highway embankments, bridge abutment fills, slope stabilization, and land reclamation projects.
The Saebi Alternative Building System (SABS) from Xtrata is a patented three-layer composite building technology that replaces traditional wood framing with precision EPS foam panels coated in high-strength SABSCRETE concrete composite. PolyFrame Innovations produces the foam core that powers this revolutionary system.
Building with SABS? PolyFrame's precision-cut 4'×8' EPS foam panels meet SABS specifications for structural cores. Contact us for certified material supply and volume pricing.
PolyFrame foam systems are engineered across four major construction and civil infrastructure sectors.
Precision-cut 4'×8' EPS foam panels forming the structural core for the Saebi Alternative Building System — delivering superior thermal performance and disaster resilience for residential and commercial structures.
Complete structural insulated panel fabrication for residential and commercial builds. PolyFrame SIPs reduce construction time by up to 55% versus conventional framing while delivering superior air sealing and energy performance.
GEO foam lightweight fill for highway embankments, retaining structures, bridge abutments, and transportation corridors requiring settlement control, load reduction on soft subgrades, and seismic resilience.
Large-format GEO foam blocks for complex land reclamation, mine reclamation, brownfield development, and terrain modification projects requiring stable, lightweight fill with minimal surcharge loading.
All PolyFrame EPS products meet or exceed industry standards